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BOS STANDARD WELD CELLS

Two decades of turnkey automation and welding expertise are packaged to deliver a standard product optimized for quality, cost, and lead time.

BOS standard weld cells offer a modular platform, allowing you to meet changing market demands and ensure future competitiveness.  There is no reason to be left behind.

W2000-FT

Fixed Table Weld Cell 5

W1500-T

Weld Cell Trunnion 2

W2000-TT

Weld Cell Dual Trunnion TurnTable 3

W2000-FT

The W2000-FT is a compact, single robot weld cell with a fixed table for tooling intended for simple parts that need to be produced all day long. Reprogrammable and reliable. The entry level solution that is ideal for dealing with a shortage of skilled welders.

Outside Inside

Specs

  • Footprint – 3674mm x 2388mm (with Optional Roll Up Door)
  • Robot Reach – 1410mm
  • Max Weld Speed up to 45ipm (Product and Process Dependant)
  • Table Capacity – 1000kg
  • Table Size – 1980mm x 1000mm

Includes

  • 575VAC Power Input
  • Powder Coated Steel Machine Base
  • Skid Mount for Quick and Easy Setup
  • Fixed Table for Part Positioning
  • BOS Branded Guarding with Machine Base Mounting
  • FANUC ArcMate AR 100iD with Robot Base
  • FANUC R-30iB Plus Controller with Dual Check Safety (DCS) for Robot and Servo Axes
  • Lincoln Powerwave R450 – 450 Amp MIG Welding Power Supply
  • ABIROB A500 Air Cooled Torch
  • Lincoln Autodrive 4R220 Feeder
  • 23in Hood and Direct Pull Kit for Fibre Drum Bulk Wire Supply
  • Wire Conduit and Supports
  • Torch Tending Station
  • Torch Alignment Check Station
  • Operator Interface Pushbutton Panel
  • Operator Load Station with Safety Light Curtains and Manually
  • Operated Arc Flash Protective Curtain

Options

  • 480VAC Power Input
  • Allen Bradley PLC to Control the Workcell
  • Allen Bradley HMI Screen
  • Fume Hood
  • Fume Extractor
  • Safety Roll Up Door
  • Fixture Air Supply
  • Training
  • Additional MIG Welding Robot Package
  • Equipment for High Duty Cycle (Water Cooling)
  • Lincoln SST Module
  • Servo Torch
  • Servo Feeder
  • TIG Welding Package
  • Equipment for Aluminum, Stainless Steel, Brazing
  • Upgrades for Process Monitoring and Robustness

W1500-T

Based on the entry level BOS weld cell, the W1500-T adds a servo powered trunnion positioner that allows for tooling rotation in coordination with the robotic welding process to reliably produce complex parts without slowing down for manual part repositioning.

Outside Inside

Specs

  • Footprint – 3674mm x 2388mm (with Optional Roll Up Door)
  • Robot Reach – 1410mm
  • Max Weld Speed up to 45ipm (Product and Process Dependant)
  • Table Capacity – 1000kg
  • Trunnion
    • Trunnion Capacity – 1000kg
    • Trunnion Speed – 2.5sec, 180deg
    • Fixture Width – 1500mm Between Trunnion Faceplates
    • 750mm Trunnion Rotate Diamete

Includes

  • 575VAC Power Input
  • Powder Coated Steel Machine Base
  • Skid Mount for Quick and Easy Setup
  • Trunnion Servo Positioner with Nabtesco Gearboxes and FANUC Servo Motors
  • BOS Branded Guarding with Machine Base Mounting
  • FANUC ArcMate AR 100iD with Robot Base
  • FANUC R-30iB Plus Controller with Dual Check Safety (DCS) for Robot and Servo Axes
  • Lincoln Powerwave R450 – 450 Amp MIG Welding Power Supply
  • ABIROB A500 Air Cooled Torch
  • Lincoln Autodrive 4R220 Feeder
  • 23in Hood and Direct Pull Kit for Fibre Drum Bulk Wire Supply
  • Wire Conduit and Supports
  • Torch Tending Station
  • Torch Alignment Check Station
  • Operator Interface Pushbutton Panel
  • Operator Load Station with Safety Light Curtains and Manually
  • Operated Arc Flash Protective Curtain

Options

  • 480VAC Power Input
  • Allen Bradley PLC to Control the Workcell
  • Allen Bradley HMI Screen
  • Fume Hood
  • Fume Extractor
  • Safety Roll Up Door
  • Fixture Air Supply
  • Training
  • Additional MIG Welding Robot Package
  • Equipment for High Duty Cycle (Water Cooling)
  • Lincoln SST Module
  • Servo Torch
  • Servo Feeder
  • TIG Welding Package
  • Equipment for Aluminum, Stainless Steel, Brazing
  • Upgrades for Process Monitoring and Robustness

W2000-TT

The W2000-TT is the top of the line BOS weld cell, designed for high-speed welding to achieve large production volumes. The servo powered dual trunnion turntable allows for simultaneous loading/unloading and robotic welding. This cell thrives in the daily grind of automotive manufacturing.

Outside Inside

Specs

  • Footprint – 3418mm x 4824mm (with Optional Roll Up Door)
  • Robot Reach – 1410mm
  • Max Weld Speed up to 45ipm (Product and Process Dependant)
  • Dual Trunnion Turntable
    • Trunnion Capacity – 1000kg per side
    • Trunnion Speed – 2.5sec, 180deg
    • Turntable Speed with Dual Trunnions – 4sec, 180deg
    • Fixture Width – 2000mm Between Trunnion Faceplates
    • 750mm Trunnion Rotate Diameter

Includes

  • 575VAC Power Input
  • Powder Coated Steel Machine Base
  • Skid Mount for Quick and Easy Setup
  • Dual Trunnion Turntable Servo Positioner with Nabtesco Gearboxes and FANUC Servo Motors
  • BOS Branded Guarding with Machine Base Mounting
  • FANUC ArcMate AR 100iD with Robot Base
  • FANUC R-30iB Plus Controller with Dual Check Safety (DCS) for Robot and Servo Axes
  • Lincoln Powerwave R450 – 450 Amp MIG Welding Power Supply
  • ABIROB A500 Air Cooled Torch
  • Lincoln Autodrive 4R220 Feeder
  • 23in Hood and Direct Pull Kit for Fibre Drum Bulk Wire Supply
  • Wire Conduit and Supports
  • Torch Tending Station
  • Torch Alignment Check Station
  • Operator Interface Pushbutton Panel
  • Operator Load Station with Safety Light Curtains and Manually
  • Operated Arc Flash Protective Curtain

Options

  • 480VAC Power Input
  • Allen Bradley PLC to Control the Workcell
  • Allen Bradley HMI Screen
  • Fume Hood
  • Fume Extractor
  • Safety Roll Up Door
  • Fixture Air Supply
  • Training
  • Additional MIG Welding Robot Package
  • Equipment for High Duty Cycle (Water Cooling)
  • Lincoln SST Module
  • Servo Torch
  • Servo Feeder
  • TIG Welding Package
  • Equipment for Aluminum, Stainless Steel, Brazing
  • Upgrades for Process Monitoring and Robustness

LEARN MORE ABOUT WELD CELLS

Contact us today for more information, including pricing.  We look forward to collaborating with you.

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